Edge-illumination X-ray dark-field imaging for visualising defects in composite structures

Low velocity impact can lead to barely visible and difficult to detect damage such as fibre and matrix breakage or delaminations in composite structures. Drop-weight impact damage in a cross-ply carbon fibre laminate plate was characterised using ultrasonic C-scan measurements. This was compared to the results provided by a novel X-ray imaging technique based on the detection of phase effects, which can be implemented with conventional equipment. Three representations of the sample are provided: absorption, differential phase and dark-field. The latter is of particular interest to detect cracks and voids of dimensions that are smaller than the spatial resolution of the imaging system. The ultrasonic C-scan showed a large delamination and additional damage along the fibre directions. The damage along the fibre directions and other small scale defects were detected from the X-ray imaging. As the system is sensitive to phase effects along one direction at a time, the acquisition of an additional scan, rotating the sample 90° around the beam axis, provides information in both fibre directions. These two techniques enable access to a set of complementary information, across different length scales, which can be useful in the characterisation of the defects occurring in composite structures.