Article ID | Journal | Published Year | Pages | File Type |
---|---|---|---|---|
271535 | Fusion Engineering and Design | 2014 | 5 Pages |
•Electroforming of copper and electronbeam welding techniques are compared.•Mechanical properties of Cu–stainless steel joint by electroforming are presented.•Achieved manufacturing tolerances are shown.•The difficulties and solutions for the complicated manufacturing are explained.
The purpose of the research is to define the most adequate manufacturing process for the dump of a linear deuteron accelerator. The deuteron beam can be pulsed as well as continuous with energies up to 9 MeV. The maximum beam power is 1.12 MW corresponding to a beam current of 125 mA.The requirements on the surface on which the deuterons will be stopped are quite demanding and the length and slenderness of the cone poses a considerable difficulty in the manufacturing process.The design of the beam dump is based on a copper cone 2500 mm long, 300 mm aperture and 5 to 6.5 mm thickness.Basically only two technologies were found feasible for the manufacturing of the cone: Electroforming and Electron Beam Welding (EBW).The article shows the main results found when manufacturing different prototypes.