Finite element based design optimization of WENDELSTEIN 7-X divertor components under high heat flux loading

In the divertor of the nuclear fusion experiment WENDELSTEIN 7-X (W7-X) plasma facing high heat flux target elements have to withstand severe loading conditions. The thermally induced mechanical stressing turns out to be most critical with respect to lifetime predictions of the target elements. Therefore, different design variants of those CFC flat tile armoured high heat flux components have been analysed via the finite element package ABAQUS aiming at derivation of an optimized component design under high heat flux conditions. The investigated design variants comprise also promising alterations in the cooling channel design and castellation of the CFC flat tiles which, however, from a system integration and manufacturing standpoint of view, respectively, are evaluated to be critical. Therefore, the numerical study as presented here mainly comprises a reference variant that is comparatively studied with a variant incorporating a bi-layer-type AMC-Cu/OF-Cu interlayer at the CFC/Cu-interface. The thermo-mechanical material characteristics are accounted for in the finite element models with elastic–plastic properties being assigned to the metallic sections CuCrZr, AMC-Cu and OF-Cu, respectively, and orthotropic nonlinear-elastic properties being used for the CFC sections. The calculated temporal and spatial evolution of temperatures, stresses, and strains for the individual design variants are evaluated with special attention being paid to stress measures, plastic strains, and damage parameters indicating the risk of failure of CFC and the CFC/Cu-interface, respectively. This way the finite element analysis allows to numerically derive an optimized design variant within the framework of expected operating conditions in W7-X.