Stabilized interface methods for mechanical joints: Physics-based models and variationally consistent embedding

This paper presents the application of a new method for interfacial modeling utilizing a merger of continuous Galerkin and discontinuous Galerkin concepts to simulate the behavior of mechanical joints. The interfacial flux terms arising naturally from the discontinuous Galerkin treatment provide a mechanism to embed friction models in a variationally consistent fashion. Due to the unbiased implementation of the interface, facilitated by avoiding the master–slave concept, the deformation of the two interacting surfaces conforms to the local material and geometric attributes of the surfaces. This results in a better preservation of physics in interface mechanics. Additionally, the method is incorporated into a Variational Multiscale framework that comes equipped with a built-in error estimation module, providing numerical estimation of convergence and distinguishing discretization errors from modeling errors. A series of quasi-static numerical simulations of a lap joint under fretting conditions are conducted to compare the performance of two friction models: (i) classical Coulomb friction model and (ii) physics-based multiscale model. Hysteresis study of a three-dimensional double-bolted lap joint for the two friction models is also presented and the computed results are shown to be consistent between conforming and nonconforming meshes.