Mechanics of Taylor impact testing of polycarbonate

The deformation of polymers under high-rate loading conditions is a governing factor in their use in impact-resistant applications, such as protective shields, safety glass windows and transparent armor. In this paper, Taylor impact experiments were conducted to examine the mechanical behavior of polycarbonate (PC), under conditions of high strain rate (∼105 s−1) and inhomogeneous deformation. High-speed photography was used to monitor the progression of deformation within the sample. A recently developed three-dimensional large strain rate-dependent elastic–viscoplastic constitutive model which describes the high-rate behavior of glassy polymers was used together with the ABAQUS/Explicit finite-element code to simulate several Taylor impact conditions. The simulation results are compared directly with experimental images for a range in initial rod dimensions and velocities. Final deformed shapes are found to correspond with those obtained experimentally, demonstrating the ability to predict complex inhomogeneous deformation events during very high-rate impact loading scenarios. The dependence of the observed behaviors on the various features of the polymer stress–strain behavior are presented in detail revealing the roles of strain softening and strain hardening in governing the manner in which deformation progresses in a polymer during dynamic inhomogeneous loading events.