Optimized chatter resistance of viscoelastic turning bars

The regenerative-chatter resistance of a viscoelastic cantilever beam is analyzed and compared to the common dynamic vibration absorber (DVA) system. The beam represents a tool holder for turning operation in machining. The optimum structural parameters are found by maximizing the most negative real part of the frequency response function (FRF). The FRF is found analytically by using an appropriate Green's function. Keeping the cantilever static stiffness constant, further increase in the optimal resistance is achieved by changing the ratio between the two elastic moduli in the 3-parameter solid viscoelastic material model. Three additional chatter resistance indicators are also investigated: the most positive real part of the FRF, the magnitude of the FRF and the resonant frequency. It is found that in contrast to the DVA system, the chatter resistance of the viscoelastic beam is optimal with respect to the above indicators for approximately unique set of the same material parameters.