Development, verification and validation of an FPGA-based core heat removal protection system for a PWR

•An example on life cycle development process and V&V on FPGA-based I&C is presented.•Software standards and guidelines are used in FPGA-based NPP I&C system logic V&V.•Diversified FPGA design and verification languages and tools are utilized.•An NPP operation principle simulator is used to simulate operation scenarios.

To reach high confidence and ensure reliability of nuclear FPGA-based safety system, life cycle processes of discipline specification and implementation of design as well as regulations verification and validation (V&V) are needed. A specific example on how to conduct life cycle development process and V&V on FPGA-based core heat removal (CHR) protection system for CPR1000 pressure water reactor (PWR) is presented in this paper. Using the existing standards and guidelines for life cycle development and V&V, a simplified FPGA-based CHR protection system for PWR has been designed, implemented, verified and validated. Diversified verification and simulation languages and tools are used by the independent design team and the V&V team. In the system acceptance testing V&V phase, a CPR1000 NPP operation principle simulator (OPS) model is utilized to simulate normal and abnormal operation scenarios, and provide input data to the under-test FPGA-based CHR protection system and a verified C code CHR function module. The evaluation results are applied to validate the under-test FPGA-based CHR protection system. The OPS model operation outputs also provide reasonable references for the tests. Using an OPS model in the system acceptance testing V&V is cost-effective and high-efficient. A dedicated OPS, as a commercial-off-the-shelf (COTS) item, would contribute as an important tool in the V&V process of NPP I&C systems, including FPGA-based and microprocessor-based systems.