Numerical and experimental investigations of the response of aluminum cylinders with a cutout subject to axial compression

Understanding how a cutout influences the load bearing capacity and buckling behavior of a cylindrical shell is critical in the design of structural components used in automobiles, aircrafts, and marine applications. Numerical simulation and analysis of moderately thick and thin unstiffened aluminum cylindrical shells (D/t=45, 450 and L/D=2, 5, 10), having a square cutout, subjected to axial compression were systematically carried out in this paper. The investigation examined the influence of the cutout size, cutout location, and the shell aspect ratio (L/D) on the prebuckling, buckling, and postbuckling responses of the cylindrical shells.An experimental investigation on the moderately thick-walled shells was also carried out. A good correlation was observed between the results obtained from the finite element simulation and the experiments. Furthermore, empirical equations, in the form of a ‘buckling load reduction factor’ were developed using the least square regression method. These simple equations could be used to predict the buckling capacities of several specific types of cylindrical shells with a cutout.