Coating of γ-Al2O3 on the stainless steel substrate by electrophoretic deposition method

γ-Al2O3 coatings were prepared on aluminum-free stainless steel (SUS304) by electrophoretic deposition method. Both X-ray diffraction and scanning electron microscopy were used to study the crystalline structure and morphological features of the coatings. Themo gravimetry-differential termal analysis (TG-DTA) is used to study the thermo-chimerical reaction behavior of coatings. Catalytic activity of coatings is determined by degrading of NOx. The results indicated that the thickness of the coatings onto SUS304 could reach 5 μm without any exfoliation at optimized conditions. Catalytic properties of samples coated by electrophoretic deposition method were highly enhanced as compared with that of samples prepared by the dip coating method.