Considerations for the use of metal alloys as phase change materials for high temperature applications

The use of paraffin, salts and salt hydrates as phase change materials (PCMs) have been researched extensively and used in a number of commercial applications. However, metals and metal alloys, which possess a high storage density on a volume basis as well as a substantially higher thermal conductivity, has received much less attention. This paper discusses the considerations for the use of metal and metal alloys as phase change materials for high temperature thermal storage applications, as well as summarises the literature on the limited research in this area. Although some pure metals and metal alloys present interesting thermal properties to be used as PCMs in thermal storage systems, there is a lack of understanding on the implications of the metallurgical aspects related to the melting and solidification of these materials under thermal cycling at high temperatures. The main issues to be considered include vapour pressure, undercooling, corrosion, segregation, changes in composition and microstructure, changes in thermal properties and undesired reactions. Further research is needed before these materials can be used as PCMs in thermal energy storage systems in industry.