Effect of yttrium on the performances of zirconia based catalysts for the decomposition of N2O at high temperature

Abatement processes for the reduction of N2O emissions from acid nitric plants can be implemented in different positions. Among the different possibilities, a catalytic process set up between the ammonia converter and the absorber could be a practicable solution. In those running conditions, at high temperature, in the presence of NO, O2 and water, the catalytic decomposition of N2O (in the absence of a reducing agent) can take place. However, catalysts usually suffer from a strong deactivation owing to the occurrence of thermal sintering which significantly lowers their specific surface area. Catalytic testing performed at laboratory scale showed that zirconia based catalysts stabilised by yttrium incorporation could be of potential interest. However, the mode of yttrium incorporation seems to be a key factor. According to the preparation procedure, surface yttrium enrichment may occur and then strongly inhibit the catalytic decomposition of N2O. Co-precipitation methods can be profitably used for the preparation of modified-ZrO2 catalysts in order to obtain yttrium homogeneously distributed in the bulk material. According to this preparation method, a synergy effect on the catalytic activity and also on the stability has been observed on ZrO2 containing low amount of yttrium whereas an inhibiting effect prevails on highly loaded yttrium based catalysts irrespective of the mode of yttrium incorporation.