Mechanical analyses of the waveguide flange coupling for the first confinement system of the ITER electron cyclotron upper launcher

The beam lines in the FCS comprise a Z shaped set of straight corrugated waveguides with a nominal diameter of 50 mm connected by miter bends. This system is subjected to imposed displacements coming mainly from the thermal expansion of the vacuum vessel, seismic events and/or plasma disruption events. In absence of suitable SIC-1 waveguide bellows, the FCS waveguides must provide the necessary mechanical functional compliance. This has required the development of a dedicated, flange type coupling system with double metallic seals, capable of resisting the generated external loads while maintaining vacuum tightness and alignment. This paper presents the results of the design, analysis and pre-qualification experimental work done on the waveguides and the integrated SIC-1 compliant coupling system.