Droplet heat transfer on micro-post arrays: Effect of droplet size on droplet thermal characteristics

Heat transfer towards a water droplet from hydrophobic micro-post array surface is considered while mimicking the environmental temperatures. Micro-post arrays are created on a silicon wafer surface via lithography technique. The textured surfaces are replicated by polydimethylsiloxane (PDMS) to achieve an optical transmittance. The droplet adhesion on micro-post array surface is presented and the influence of droplet size on the heat transfer and droplet internal flow characteristics is examined. The flow predictions are validated via the particle image velocimetry data. It is found that adhesion force between the water droplet and the micro-post arrays surface depends on the geometric size and the orientation of the micro-post arrays on the surface. Temperature and flow fields are influenced by the droplet size. The Nusselt and the Bond numbers increase with the droplet volume; however, the Bond number remains less than unity indicating that the Marangoni current dominates over the buoyancy current in the droplet. The Nusselt number attains larger values for micro-post array surface than that of the plain surface. This is because of temperature and velocity oscillations along the contact lines at the droplet bottom due to the pitches of the micro-post arrays.