The effective thermal conductivity of open cell replicated aluminium metal sponges

The effective thermal conductivity of aluminium open cell porous materials has been tested using the steady state method. The materials were manufactured using the replication technique producing samples of porosity ranging from 0.57 to 0.77 and pore sizes between 0.7 and 2.4 mm. The effective thermal conductivity was found to decrease with increasing porosity, but there was no notice influence of pore size. The results were found to be in general agreement with similar measurements found in the literature. The differences observed were attributed to the thickness and structure of the material in the matrix. Overall there was better agreement between the experiments than for the correlations and analytical expressions presented in the literature. An empirically derived correlation was obtained for sintered porous materials with porosities ranging from 0.5 to 1.0.