Effect of sludge features and extraction-esterification technology on the synthesis of biodiesel from secondary wastewater treatment sludges

•Different technologies for FAME obtention from secondary sludge were compared.•In situ extraction and transesterification provide the best results.•Ultra-sonication improves biodiesel yields.•In situ transesterification is controlled by mass transfer.

Secondary sludge from municipal wastewater treatment plant is proposed as a promising alternative lipid feedstock for biodiesel production. A deep study combining different type of raw materials (sludge coming from the oxic, anoxic and anaerobic steps of the biological treatment) with different technologies (liquid-liquid and solid-liquid extractions followed by acid catalysed transesterification and in situ extraction-transesterification procedure) allows a complete comparison of available technologies. Different parameters - contact time, catalyst concentration, pretreatments - were considered, obtaining more than 17% FAMEs yield after 50 min of sonication with the in situ procedure and 5% of H2SO4. This result corresponds to an increment of more than 65% respect to the best results reported at typical conditions. Experimental data were used to propose a mathematical model for this process, demonstrating that the mass transfer of lipids from the sludge to the liquid is the limiting step.

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