Effect of patch repair and strengthening with EBR and NSM CFRP laminates for RC beams with low, medium and heavy corrosion

The experimental results on the effectiveness of patch repair and FRP bonded laminates to retrofit reinforced concrete beams with corrosion damage are discussed in this paper. The uncovering of the damaged concrete cover provides a more accurate assessment of the corrosion degree, as the actual mass loss of reinforcement can be better calibrated. The mass loss of the tensile reinforcement varied at approximately 7.5%-24%. The necessity of the removal of the cracked concrete substrate, treatment of corroded reinforcement and repair by patching with a polymer modified mortar is highlighted. Two different strengthening techniques are implemented, of externally bonded EBR or NSM Carbon FRP laminates, having equivalent axial rigidity. CFRP wraps were also applied for shear strengthening to replace corroded stirrups. The load-deflection curves showed that the effect of corrosion on load bearing capacity and bond between the concrete and steel was detrimental for high mass losses. A satisfactory force transfer through the old and patch repaired concrete and through repair mortar and CFRP reinforcement interface was noted. The shear strengthening not only prevented the debonding of the EB laminate at the end but also improved the bond performance between the laminate and concrete, especially for the high corroded beam.