Critical considerations for the accelerated ageing of high-density polyethylene potable water materials

Accelerated ageing conditions with chlorinated water were identified that minimize variations in solution chemistry and water sorption, and that also enable the interpretation of HDPE physical and chemical changes during 20 week (3884 h) immersion periods. Of the ten conditions tested, three conditions with an alkalinity concentration of 50 ppm as CaCO3 at pH 6.5 and at 23 and 37 °C performed best. These three conditions exhibited stable pH, free available chlorine, and alkalinity concentration during 20 weeks of HDPE immersion with 72 h changes of ageing solution. HDPE was periodically characterized using differential scanning calorimetry, thermogravimetric analysis, tensile analysis, a density gradient column, moisture analysis, and optical and infrared spectroscopy. Formation of surface carbonyl bonds and gradual reductions in oxidation induction time were detected, as well as water sorption into HDPE. Ageing solution and water sorption monitoring recommendations from this work should be incorporated into accelerated ageing protocols and considered when characterizing aged PE drinking water pipe.