Improving chemical recycling rate by reclaiming polyurethane elastomer from polyurethane foam

Flexible polyurethane foam was decomposed into a polyol mixture by an extruder with diethanolamine (DEA) as a decomposing agent. The resulting decomposed product could be used as an alternative virgin polyol in reclaiming polyurethane. In the case of reclaiming elastomer by using the decomposed product without any purification, virgin polyol could be alternated by the decomposed product up to 80%. It is a great improvement compared with the reclamation to foam, whose percentage was maximum 5%. Furthermore, the percentage could be improved up to 100% by purifying the decomposed product. We have found that physical properties of reclaimed polyurethane elastomer, such as tensile strength, hardness, and elongation, can be regulated by the ratio of unrefined/refined polyol. Whereas the tensile strength and the hardness increased as the content increased, the elongation decreased.