Low density polyethylene, expanded polystyrene and expanded polypropylene: Strain rate and size effects on mechanical properties

Density variation was identified at the sample level, with smaller samples often exhibiting lower density. Expanded Polystyrene demonstrated the highest variability in sample density and corresponding variability in mechanical response, qualitatively supported by observed variations in the macrostructure of the foam. Expanded Polypropylene exhibited variability in density with sample size, and observable variability in the material macrostructure; however, the dependence of the measured mechanical properties on sample size was modest. Low Density Polyethylene was found to have a relatively consistent cell size at the macrostructure level, and the material density did not vary significantly with sample size. In a similar manner, the dependence of measured mechanical properties on sample size was modest. The effect of sample size was identified to be material specific, and it is recommended that this be assessed using sample-specific density measurements and considering different sized samples when testing foam materials.