Preparation and properties of poly(vinyl alcohol)/exfoliated α-zirconium phosphate nanocomposite films

In this work, poly(vinylalcohol)(PVA)/exfoliated α-zirconium phosphate(e-α-ZrP) nanocomposites of various compositions were created by a solution casting method. The α-ZrP compound was synthesized by refluxing. The characteristic properties of the PVA/e-α-ZrP composite films were examined by thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM) and tensile tests. Tensile tests indicated that with the loading of e-α-ZrP, the tensile strength and the elongation at break were increased by 17.3% and 26.6% compared to neat PVA, respectively. It is noteworthy that optimum film properties were obtained with 0.8 wt% e-α-ZrP, and higher proportions of e-α-ZrP, may be related to the aggregation of e-α-ZrP particles and deterioration of the film properties. On the whole, the nanocomposite PVA/e-α-ZrP systems had mechanical and thermal properties which were superior to that of the neat polymer and its conventionally filled composites.