Surface modification of calcium sulfate whisker prepared from flue gas desulfurization gypsum

•Sodium stearate was a suitable surfactant for CSW surface modification.•Physical and chemical absorptions both occurred in the CSW modification process.•Active ratio was 0.845 when modification was conducted under reasonable conditions.•Mechanical properties of products significantly increased by using modified CSW.

In order to obtain hydrophobic whisker for preparing polymeric composite product, the calcium sulfate whisker (CSW) prepared from flue gas desulfurization (FGD) gypsum by hydrothermal synthesis was modified by various surfactants, and the effects of some modification conditions on the hydrophobic property of CSW were investigated in this study. Sodium stearate was considered to be a suitable surfactant and its reasonable dosage was 2% of ethanol solvent. Both physical and chemical absorptions were found in the surface modification process, and the later one was suggested to preferentially occur on the CSW surface. Moreover, modifying temperature, modifying duration, and agitation speed were experimentally found to have a remarkable influence on the modification behavior. Active ratio reached 0.845 when the modification process was conducted under reasonable conditions obtained in the current work. Finally, polypropylene sheet products were prepared from modified CSW showing an excellence mechanical property.

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