Controlled preparation of aluminum borate powders for the development of defect-related phosphors for warm white LED lighting

The optimization of the elaboration conditions of a new family of highly emissive white phosphors based on glassy yttrium aluminum borates (g-YAB) compositions is presented. Their preparation from solutions is based on the polymeric precursor method (modified Pechini process), involving non-toxic and low cost precursors. The resulting resins were first dried at moderate temperatures followed by two-step annealing treatments of the obtain powders under controlled atmospheres: a first pyrolysis under nitrogen followed by a calcination under oxygen. This favored the gradual oxidation of organic moieties coming from starting materials, avoiding uncontrolled self-combustion reactions, which generate localized hot spots. This prevented phase segregations and the formation of pyrolytic carbon or carbonates, which are strongly detrimental to the luminescence properties. Thus, coupled chemical analyses and luminescence characterizations showed the high chemical homogeneity of the resulting powders and their intense emissions in the whole visible range. These emissions can be tuned from blue to warm white by adjusting the calcination temperature that is an important advantage for the development of LED devices. We showed that impurities of monovalent and divalent cations act as quenching emission centers for these phosphors. Therefore, by increasing the purity grade, we significantly enhanced the PL emissions leading to high internal quantum yields (80-90%). Finally, cathodoluminescence emissions showed the homogeneous dispersion of emitting centers in the g-YAB matrix.