Design and optimization of a HTS insert for solenoid magnets

With the availability of High-Temperature Superconducting (HTS) prototype cables, based on high-performance REBCO Coated Conductor (CC) tapes, new designs can now be made for large bore high-field inserts in superconducting solenoids, thus extending the magnet operating point to higher magnetic fields. In this work, as an alternative approach to the standard trial-and-error design process, an optimization procedure for a HTS grading section design is proposed, including parametric electro-magnetic and structural analyses, using the ANSYS software coupled with a numerically-efficient optimization algorithm. This HTS grading section is designed to be inserted into a 12 T large bore Low-Temperature Superconducting (LTS) solenoid (diameter about 1 m) to increase the field up to a maximum value of at least 17 T. The optimization variables taken into consideration are the number of turns and layers and the circle-in-square jacket inner diameter in order to minimize the total needed conductor length to achieve a peak field of at least 17 T, while guaranteeing the structural integrity and manufacturing constraints. By means of the optimization, an optimal 360 m total conductor length was found, achieving 17.2 T with an operating current of 22.4 kA and a coil comprised of 18 × 12 turns, shortened of about 20% with respect to the best initial candidate architectural design. The optimal HTS insert has a bore compatible with manufacturing constraints (inner bore radius larger than 30 cm). A scaled HTS insert for validation purposes, with a reduced conductor length, to be tested in an advanced experimental facility currently under construction, is also mentioned.