A hierarchical porous microstructure for improving long-term stability of Ni1-xCux/SDC anode-supported IT-SOFCs fueled with dry methane

A series of Ni1-xCux/Sm-doped ceria (Ni1-xCux/SDC) anodes have been prepared through introducing a soluble pore former with the co-pressing and co-sintering process. Uniform hierarchical porous microstructures are formed in Ni0.9Cu0.1/SDC anode with interconnected large pores of 2-5 μm and 100-300 nm small pores on the wall. The solid oxide fuel cell (SOFC) based on such anode exhibits exceptional electrochemical catalytic activity for dry CH4 oxidation and a maximum power density of 379 mW cm−2 is acquired at 600 °C. Durability test results show only 2.4% power density drop is observed after 72 h operation under a constant cell voltage of 0.5 V. The results have demonstrated that the optimization of anode microstructures is an effective way to improve the performance and long-term stability of Ni1-xCux alloy-based anode-supported SOFC.