Upgrading waste paper by in-situ calcium carbonate formation

•The in-situ CaCO3 formation on recycled fibers such as old newspaper improved brightness and ash retention greatly.•Upgrading low value recycled fibers to higher grade one by in-situ CaCO3 formation process was demonstrated.•The newly formed CaCO3 covered the colored impurities in the recycled fibers to result in better optical quality.

Utilization of the quality-upgraded waste paper in the manufacture of paper and board will reduce the wood consumption and pulping energy. While the optical property of the fibers from recycled old newspaper is very poor, in-situ calcium carbonate formation on those fibers by injecting carbon dioxide to the mixed slurry of those pulp and calcium oxide improved their brightness. Upgrading recycled old newspaper to substitute more expensive wood furnish, such as recycled old magazine, was successfully demonstrated in the present study. This study showed that the in-situ calcium carbonate formation process improved the optical quality of the recycled old newspaper by covering colored impurities with newly formed calcium carbonate, and improved calcium carbonate retention in papermaking process by attaching them to fibers. The strength reduction by the presence of newly formed calcium carbonate in the paper was recovered by adding strength agent. High ash retention at high ash content under the strong turbulence in the modern paper mill was achieved by the application of the in-situ calcium carbonate formation method. The quality-upgrade of recycled fibers and cost saving in the manufacture of duplex paperboard were demonstrated in the mill trial.

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