Preparation and characterization of silicalite-1 membranes prepared by secondary growth of seeds with different crystal sizes

MFI-type zeolite particles of 0.1–1 μm in diameter were prepared by adjusting tetra-n-propylammonium hydroxide (TPAOH) and water contents in synthesis mixtures. Using those particles as seeds, MFI-type zeolite membranes were prepared on the surface of a porous mullite tube by secondary growth. The membranes were formed as polycrystalline zeolite layers on and inside the porous support, and the membranes were composed of the [h 0 h]-oriented crystallites. The membrane consisting of a-oriented crystallites could be also prepared. However, the a-oriented zeolite layers were not active on the permeation properties of butanes. Rather the size and loaded amount of the seed particles influenced on the permeation properties through the membranes. As a result, the n-C4H10/i-C4H10 permselectivity could be increased to 220 by adjusting the size and the loaded amount of particles. These results suggest that the number of loaded particles affects on the permeation properties through the membranes.