Experimental studies of adiabatic flow boiling in fractal-like branching microchannels

Experimental results of adiabatic boiling of water flowing through a fractal-like branching microchannel network are presented and compared to numerical model simulations. The goal is to assess the ability of current pressure loss models applied to a bifurcating flow geometry. The fractal-like branching channel network is based on channel length and width ratios between adjacent branching levels of 2−1/2. There are four branching sections for a total flow length of 18 mm, a channel height of 150 μm and a terminal channel width of 100 μm. The channels were Deep Reactive Ion Etched (DRIE) into a silicon disk. A Pyrex disk was anodically bonded to the silicon to form the channel top to allow visualization of the flow within the channels. The flow rates ranged from 100 to 225 g/min and the inlet subcooling levels varied from 0.5 to 6 °C. Pressure drop along the flow network and time averaged void fraction in each branching level were measured for each of the test conditions. The measured pressure drop ranged from 20 to 90 kPa, and the measured void fraction ranged from 0.3 to 0.9. The measured pressure drop results agree well with separated flow model predictions accounting for the varying flow geometry. The measured void fraction results followed the same trends as the model; however, the scatter in the experimental results is rather large.