Heat transfer performance evaluation for turbulent flow through a tube with twisted wire brush inserts

In the present study, the heat transfer performance and friction factor characteristics in a circular tube fitted with twisted wire brush inserts were investigated experimentally. The twisted wire brush inserts were fabricated with four different twisted wire densities of 100, 150, 200, and 250 wires per centimeter by winding a 1 mm diameter of the copper wire over a 5 mm diameter of two twisted iron core-rods. Heat transfer and friction factor data in tubes were examined for Reynolds number ranging from 7,200 to 50,200. The results indicated that the presence of twisted wire brush inserts led to a large effect on the enhancement of heat transfer with corresponding increase in friction factor over the plain tube. The Nusselt number and friction factor of using the twisted wire brush inserts were found to be increased up to 2.15 and 2.0 times, respectively, than those over the plain tube values. Furthermore, the heat transfer performance was evaluated to assess the real benefits of using those type of inserts and the performance was achieved 1.85 times higher compared to the plain tube based on the constant blower power. Finally, correlations were developed based on the data generated from this work to predict the heat transfer, friction factor, and thermal performance factor for turbulent flow through a circular tube fitted with the twisted wire brush inserts in terms of wire density (y), Reynolds number (Re), and Prandtl number (Pr).