Synergistic and interference effects in coaxial mixers: Numerical analysis of the power consumption

This paper is concerned with the design and application of coaxial mixers with the aid of analysis of interaction between each individual impeller. Two types of coaxial mixers pitched blade turbine (PBT)-helical ribbon (HR) and inner-outer HR operated in laminar regime were studied experimentally and numerically. The interaction implies synergistic and interference effects, which was revealed through the investigation of axial circulation rate, energy dissipation rate and power consumption. The influence factors including rotational speed ratio, rotating mode and impeller configuration were explored systematically. Quantitative analysis of power consumption involves three parameters: rate of variation in power consumption, interactive mode and ratio of power consumption. Analysis indicated that some important properties were embodied in the power curve. These properties are one-way and two-way interactions, critical speed ratio and dominant impeller. Finally, a new suggestion for power estimation was given.