Electrical contact resistance between anode and cathode bipolar plates with respect to surface conditions

In this study, the ECR between bipolar plates without bulk resistance were measured to present a standard contact resistance value. The ECR of various types of carbon-based materials for bipolar plate was investigated with respect to hardness and resistivity. A mechanical abrasion method using sandpaper was applied to the surface of CFRPs to remove the resin-rich area and control the surface topology. As a result, the ECR between bipolar plates was quantified with respect to the surface hardness, resistivity and roughness, and optimum surface treatment conditions were obtained to minimize the ECR.