Effect of expanded graphite on the phase change materials of high density polyethylene/wax blends

•Expanded graphite (EG) and low melting point (42.3 °C) wax were added to HDPE to form phase change material.•EG was well dispersed in the composites and did not affect the melting or crystallization of the HDPE matrix.•EG increased the thermal stability of the composites by reducing chain mobility and inhibiting degradation.•The addition of a relatively small quantity of EG enhances the heat conduction in the composite.•HDPE/40% RT42 that contained up to 15% EG demonstrated excellent mechanical and thermal properties and can be used as PCM.

Phase change materials fabricated from high density polyethylene (HDPE) blended with 40 or 50 wt% commercial wax (melting point of 43.08 °C) and up to 15 wt% expanded graphite (EG) were studied. Techniques including scanning electron microscope (SEM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and an experimental device to measure diffusivity and conductivity (DICO) were used to determine the microstructural, mechanical and thermal properties of the composites. The composites possessed good mechanical properties. Additionally, no leaching was observed during material processing or characterization. Although the Young’s modulus increased with the addition of EG, no significant changes in tensile strength were detected. The maximum Young’s modulus achieved was 650 MPa for the HDPE/40% wax composite with 15 wt% EG. The EG was well dispersed within the composites and did not affect the melting or crystallization of the HDPE matrix. The incorporation of EG increased the thermal stability of the composites by reducing chain mobility and inhibiting degradation. The intensification of thermal conductivity occurred with increasing fractions of EG, which was attributed to the high thermal conductivity of graphite. The maximum quantity of heat stored by latent heat was found for the HDPE/40% wax composite with EG. The addition of a relatively small quantity of EG enhances the heat conduction in the composite.