Fracture mechanics analysis approach to assess structural integrity of the first confinement boundaries in ITER Generic Upper Port Plug structure

This paper demonstrates structural integrity of the first confinement boundary in Generic Upper Port Plug structures against cracking during service. This constitutes part of the justification to demonstrate that the non-aggression to the confinement barrier requirement may be compatible with the absent of a specific in-service inspections (ISI) program in the trapezoidal section. Since the component will be subjected to 100% volumetric inspections it can be assumed that no defects below the threshold of applied Nondestructive Evaluation techniques will be present before its commissioning. Cracks during service would be associated to defects under Code acceptance limit. This limit can be reasonably taken as 2 mm. Using elastic-plastic fracture mechanics an initial defect is postulated at the worst location in terms of probability and impact on the confinement boundary. Its evolution is simulated through finite element analysis and final dimension at the end of service is estimated. Applying the procedures in RCC-MR 2007 (App-16) the stability of the crack is assessed. As relative high safety margin was achieved, a complementary assessment postulating an initial defect of 6 mm was also conducted. New margin calculated provides a more robust design.