Modeling of metallic foam morphology using the Representative Volume Element approach: Development and experimental validation

This paper focuses on the development of an algorithm capable of generating morphologically-representative foam structures using the Representative Volume Element (RVE) approach. Stereology, a sampling method based on direct observations of the foam cross-sections, is used to characterize the pore size and shape distributions. Using the morphology generation algorithm, the smallest RVEs corresponding to the numerically-convergent foam morphologies are calculated for different foam porosities. To validate the foam generation algorithm, the pore size and shape distributions of the numerically-generated foams are compared to those of the titanium foams manufactured by the space holder method.