Hydration of acrylonitrile to produce acrylamide using biocatalyst in a membrane dispersion microreactor

•Membrane dispersion microreactor was used for the hydration of acrylonitrile.•The concentration of acrylamide reached 45.8 wt% within 35 min.•Few amounts of acrylonitrile were accumulated.•Heat transfer efficiency was intensified.

In this work, a membrane dispersion microreactor was utilized for the hydration of acrylonitrile to produce acrylamide. Through observation using a microscopy, it was found that the acrylonitrile was dispersed into the continuous phase (the aqueous phase contains nitrile hydratase (NHase)) as droplets with a diameter ranged from 25 to 35 μm, hence the mass transfer specific surface area was significantly increased, and the concentration of acrylamide reached 52.5 wt% within 50 min. By contrast, in stirred tanks, the concentration of acrylamide only got 39.5 wt% within 245 min. Moreover, only a few amounts of acrylonitrile were accumulated in this microreactor system. Through optimizing the flow rate, the concentration of acrylamide reached 45.8 wt% within 35 min, the short reaction time greatly weakened the inhibition of acrylonitrile and acrylamide on the enzyme activity, which is suitable for prolonging the life of free cell.