Optimization of laccase–mediator system in producing biobleached flax pulp

High-quality flax pulp was bleached in a short totally-chlorine-free (TCF) sequence. The LP biobleaching sequence includes an enzyme treatment with laccase in the presence of HBT as mediator (L stage) and a hydrogen peroxide stage (P stage). The operating conditions for the laccase HBT system were optimized by using a sequential statistical plan involving four variables, the influence of which on the properties of the pulp after the P stage was examined over enclosed operation conditions regarding a future industrial application. Mathematical models accurately predicting both pulp properties in terms of the previous four variables. This biobleaching sequence allows obtaining an increase in ISO brightness of 40% and a delignification of 80%. Process variables optimization in flax pulp biobleaching allows establishing the application conditions most appropriated to obtain certain pulp properties and that turn out to be easily adaptable to existing industrial processes. As a novelty, toxicity measurements were determined in L stage effluents. The results of toxicity show that it is possible to apply this LP sequence without having a negative environmental impact.