Energy consumption estimation in the scaling-up of microwave heating processes

•Energy consumption in microwave heating processes strongly varies with the scale.•Energy consumption profile with scale is independent of the process.•Large scale energy consumption can be inferred from lab-scale consumption values.

The specific energy consumption of six different microwave-driven processes and equipments has been studied and it was found that the scale used dramatically affects it. Increasing the amount of sample employed from 5 to 100 g leads to a reduction in the specific energy consumption of 90–95%. When the amount of sample is 200 g or higher, the specific energy consumption remains practically constant. This means that to assess the real energy efficiency of a microwave-driven process a minimum mass of about 200 g needs to be used. The energy results can then be easily extrapolated to larger scales. Otherwise, a correlation should be used to avoid overestimated energy values and inaccurate energy efficiencies.

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