Water uptake and tensile properties of carboxylated styrene butadiene rubber based water born paints: Models for water uptake prediction

Despite significant advances in water based surface coating technology, the presence of surfactants in emulsion polymer binders leads to loss of performance after prolonged immersion in water, relative to solvent based coatings that are free of surfactant impurities. This study begins with water uptake evaluation of a range of emulsion polymer binders. A carboxylated styrene butadiene rubber latex (c-SBR) performed best in the latter evaluations and was selected for the formulation of an exterior grade paint and construction of a mathematical model to predict water uptake of the dry film. The c-SBR was then compounded with a range of inorganic fillers and water uptake and tensile properties were evaluated. Talc was found to be the best performing filler, and was used in a three factorial central composite design study where the simultaneous effects of talc, titanium dioxide and phenolic stabiliser on water up take were evaluated and fitted to response equations. A quadratic model was found to provide the most accurate prediction of effects associated with interactions between talc and TiO2. Certain combinations of talc and titanium dioxide were found to be synergistic in reducing the water uptake. This was considered to be associated with a packing effect stemming from the vast difference in particle size between talc and titanium dioxide particles. An optimised formulation was finally prepared to meet one of the final formulation objectives; i.e., minimised water uptake. Preparation of such a formulation showed that the predicted and measured water uptake responses were in excellent agreement. This study illustrates the effectiveness of statistical experimental design methods in predicting the water uptake characteristics of water-based coatings.