Combining FAP, MAP and correlation analysis for multivariate alarm thresholds optimization in industrial process

In the real industrial process, alarm threshold optimization is an important part of alarm system rationalization. If the design of alarm threshold is unreasonable, it would result in nuisance alarms, among which the critical alarms are overwhelmed. In order to alleviate this phenomenon, we propose a method of multivariate alarm thresholds optimization to reduce the nuisance alarms. Firstly, causal relationship between process variables is constructed based on the time delay estimation method, thus we can determine the alarms propagation path and then select the optimized variables. Secondly, in order to guarantee both the process safety and correlation consistency, three factors - false alarm probability (FAP), missed alarm probability (MAP), and the correlation between the alarm information and process information - are combined to establish the objective function of the optimization process for the first time. Then, the optimal thresholds are obtained by the genetic algorithm. Finally, the validity and effectiveness of the developed method are illustrated by the Tennessee Eastman process.