Robust tuning for machine-directional predictive control of MIMO paper-making processes

•A user-friendly MPC tuning problem for MIMO paper-making processes is studied.•A fast multi-variable MPC tuning technique is developed.•A method to predict the computation time of the MPC tuning algorithm is proposed.

This paper solves the controller tuning problem of machine-directional predictive control for multiple-input–multiple-output (MIMO) paper-making processes represented as superposition of first-order-plus-dead-time (FOPDT) components with uncertain model parameters. A user-friendly multi-variable tuning problem is formulated based on user-specified time domain specifications and then simplified based on the structure of the closed-loop system. Based on the simplified tuning problem and a proposed performance evaluation technique, a fast multi-variable tuning technique is developed by ignoring the constraints of the MPC. In addition, a technique to predict the computation time of the tuning algorithm is proposed. The efficiency of the proposed method is verified through Honeywell real time simulator platform with a MIMO paper-making process obtained from real data from an industrial site.