A new machine vision real-time detection system for liquid impurities based on dynamic morphological characteristic analysis and machine learning

Impurity in transparent-bottled liquid is a serious production accident in the field of beverage and medicine industry. However, the existing detection systems are difficult to distinguish impurities with dynamic interference (bubbles and stains) and detect impurities located at the edge of the bottle. In order to solve the problems stated above, a new machine vision system for detecting tiny and dynamic impurities is proposed in this paper. In the system, circularity calculation, longitudinal frame-difference method, orthogonal-axis inspection and K-Nearest Neighbor (KNN) machine learning algorithm are combined together to realize the automatic and real-time detection. Experimental results demonstrate that, after completing machine learning, the weighted error of the proposed system for detecting impurities can be effectively controlled at about 0.9% even in dynamic interference environment, which is great significance to safety production in beverage and medicine industry.