Graphite nanosheets - polypropylene composites from in toluene delaminated graphite using atactic polypropylene as dispersant

Composites of polypropylene (PP) and graphite nanosheets (GN) are prepared by melt blending PP with a master batch of GN suspended in atactic polypropylene (Mw = 129.000 g/mol). aPP/GN master batches were obtained by wet ball-milling graphite in toluene using the aPP as dispersant. The procedure gives single flakes of GN with crystallite out-of-plane thickness as low as 17.7 nm. PP/aPP/GN composites were obtained with finely dispersed GN, predominantly as single nanosheets from master batches containing aPP dispersant and graphite. Crystallization of the iPP in the composites is facilitated by the presence of aPP and GN. PP spherulites are formed as the graphitic fillers act as strong nucleating agents: the dimensionality of the crystal growth (n = 2-3) and the crystallinity increases with increasing filler content in isothermal and non-isothermal crystallizations. The yield strength of the composites can be enhanced up to 20% by the presence of GN; the presence of aPP counteracts a decrease in elongation at break. Composites prepared from parent graphite or GN without aPP show larger aggregates of nanosheets in the composites.