Investigations of morphological features of picosecond dual-wavelength laser ablation of stainless steel

•Diversity of hole morphology ablated for two wavelengths ps-laser is presented.•Distinct morphology ablated using a ps dual-wavelength laser system is studied.•High-quality grooves are obtained via a judicious union of dual-wavelength powers.•An opportunity of optimizing ultrafast laser micromachining morphology is proposed.

Investigations on the morphological features of holes and grooves ablated on the surface of stainless steel using the picosecond dual-wavelength laser system with different powers combinations are presented based on the scarce researches on morphology of dual-wavelength laser ablation. The experimental results show the profiles of holes ablated by the visible beam appear V-shaped while those for the near-infrared have large openings and display U-shaped, which are independent of the ablation mechanism of ultrafast laser. For the dual-wavelength beam (a combination of visible beam and near-infrared), the holes resemble sunflower-like structures and have smoother ring patterns on the bottom. In general, the holes ablated by the dual-wavelength beam appear to have much flatter bottoms, linearly sloped side-walls and spinodal structures between the bottoms of the holes and the side-walls. Furthermore, through judiciously combining the powers of the dual-wavelength beam, high-quality grooves could be obtained with a flat worm-like structure at the bottom surface and less resolidified melt ejection edges. This study provides insight into optimizing ultrafast laser micromachining in order to obtain desired morphology.