Heat transfer enhancement in energy storage in spherical capsules filled with paraffin wax and metal beads

Energy storage is an attractive option to conserve limited energy resources, where more than 50% of the generated industrial energy is discarded in cooling water and stack gases. This study focuses on the evaluation of heat transfer enhancement in phase change energy storage units. The experiments are performed using spherical capsules filled with paraffin wax and metal beads. The experiments are conducted by inserting a single spherical capsule filled with wax and metal beads in a stream of hot/cold air. Experimental measurements include the temperature field within the spherical capsule and in the air stream. To determine the enhancement effects of the metal beads, the measured data is correlated against those for a spherical capsule filled with pure wax. Data analysis shows a reduction of 15% in the melting and solidification times upon increasing the number and diameter of the metal beads. This reduction is caused by a similar decrease in the thermal load of the sphere due to replacement of the wax by metal beads. The small size of the spherical capsule limits the enhancement effects; this is evident upon comparison of the heat transfer in a larger size, double pipe energy storage unit, where 2% of the wax volume is replaced with metal inserts, result in a three fold reduction in the melting/solidification time and a similar enhancement in the heat transfer rate.