Fracture toughness prediction of low alloy steel as a function of specimen notch root radius and size constraints

The effect of specimen notch root radius ρ and specimen size (thickness B and ligament b) on the apparent fracture toughness KI,app is investigated. Series of fracture tests on nonstandard compact tension CT specimen of low alloy steel EN34NiCrMo6, which is equivalent to AISI 4340 low alloy steel with different values of ρ and crack length to width ratio a/W were conducted to measure the KI,app. The experimental results show that, KI,app depends on ρ and specimen size. There is a critical notch root radius ρc under which KI,app becomes independent of ρ. Two empirical models have been proposed to predict KI,app and can be used to transfer the data among specimens of different ρ. One additional empirical model is developed to transfer the data among specimens of different ligament, b. Finally, a model is developed by modifying the ASTM E1921 standard equation (which predicts the thickness effect only) to include the combined effect of B and b. The model predictions are in good agreement with the experimental results.

► Influence of specimen notch root radius ρ and specimen size on KI,app. ► Development of two models to predict KI,app considering the effect of ρ. ► Development of two models predict KI,app considering the specimen size. ► Development of a model to predict the combined effect of thickness and ligament.