Crack growth behavior of 7075-T6 under biaxial tension–tension fatigue

•Biaxial fatigue crack growth behavior of aluminum alloy 7075-T6 was characterized.•Two biaxiality ratios, λ (=1 and 1.5) were investigated as well as axial fatigue (λ = 0).•Crack growth rate was practically same for λ = 0 and 1 and it was faster for biaxial λ = 1.5.•However, fatigue damage mechanisms were quite different in each case.

Crack growth behavior of aluminum alloy 7075-T6 was investigated under in-plane biaxial tension–tension fatigue with stress ratio of 0.5. Two biaxiality ratios, λ (=1 and 1.5) were used. Cruciform specimens with a center hole, having a notch at 45° to the specimen’s arms, were tested in a biaxial fatigue test machine. Crack initiated and propagated coplanar with the notch for λ = 1 in L–T orientation, while it was non-coplanar for λ = 1.5 between L–T and T–L orientations. Uniaxial fatigue crack growth tests in L–T and T–L orientations were also conducted. Crack growth rate in region II was practically the same for biaxial fatigue with λ = 1 in L–T orientation and for the uniaxial fatigue in L–T or T–L orientations, while it was faster for biaxial fatigue with λ = 1.5 at a given crack driving force. However, fatigue damage mechanisms were quite different in each case. In region I, crack driving force at a given crack growth rate was smallest for biaxial fatigue with λ = 1.5 and for uniaxial fatigue in T–L orientation, followed by biaxial fatigue with λ = 1 and uniaxial fatigue in L–T orientation in ascending order at a given crack growth rate.