Approach for fatigue damage assessment of welded structure considering coupling effect between stress and corrosion

•The nonuniform corrosion had been found in many welded joints of ship structures.•The coupling effect between applied load and corrosion of Q235 steel was evaluated by experiment.•Time-dependent cumulative fatigue damage analysis considering the coupling effect was performed through finite element analysis.

This paper presents a new approach to assess time-dependent corrosion fatigue damage of welded joint considering the coupling effect between mechanical factor and corrosion factor. The high stress region around weld will accelerate corrosion and be more likely to induce nonuniform corrosion of welded joint. And the effect of loading on corrosion behavior of the steel in NaCl solution was investigated. The synergistic effect between applied elastic stress and chemical attack on Q235 steel was evaluated by electrochemical experiments. A side longitudinal of ship structure is selected as a case study. Time-dependent stress concentration factor of welded joint as a function of corrosion deterioration was analyzed, and the iterative process of stress and corrosion degeneration of plate thickness was used to simulate coupling effect basing on the results of experiment. The hot spot stress approach was adopted to calculate the fatigue damage. It is revealed that the nonuniform corrosion could influence fatigue damage of welded joint, and that impact will be more and more significant with the growth of corrosion year.