Article ID Journal Published Year Pages File Type
777747 International Journal of Fatigue 2012 13 Pages PDF
Abstract

The primary reliability concern in complex RFPC construction is PTH integrity as a result of thermo-mechanical deformation due to significant CTE mismatch between the copper and surrounding dielectric material. In this paper, a finite element model was developed to determine the maximum strain, by which the fatigue life could then be predicted and compared with the experimental thermal cyclic test results. The FEM results show that the maximum strain in the PTH of an RFPC depends on the varying properties of the dielectric materials. A Taguchi analysis indicated that higher fatigue life can be achieved by using high Tg and low CTE bonding material, increasing the plating thickness, reducing the board thickness and increasing the drill hole size. The results show a good agreement between the experimental data and the FEM analysis.

► We develop finite element model to determine the peak strain in PTH. ► We predict fatigue life and compare them with the experimental thermal cyclic test. ► The peak strain depends on the different properties of the dielectric materials. ► Using high Tg and low CTE bonding material result in higher fatigue life. ► Increasing plating thickness, reducing board thickness and increasing drill hole size result in higher reliability.

Related Topics
Physical Sciences and Engineering Engineering Mechanical Engineering
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