A phenomenological model to predict the crack growth in single crystal superalloys at high temperature

This paper presents the formulation of a phenomenological model to predict the crack growth in single crystal superalloy at high temperature. The proposed model relies on an extensive experimental study performed on AM1 single crystal superalloy at temperatures ranging from 650 °C to 950 °C. Tests carried out in fatigue and creep–fatigue regimes investigate the effects of time on crack growth rates. The crack growth model follows the framework of classical linear elastic fracture mechanics. Time effects at high temperature are captured by creep–fatigue and oxidation–fatigue interactions. The specific model formulation for nonisothermal conditions is attractive for identifying parameters on a large temperature domain and for predicting complex Thermo-Mechanical Fatigue (TMF) tests. Model predictions are then compared with a large set of experimental results including TMF tests. The application of this model, which accounts for a better understanding and modeling of physical phenomena such as the environmental or creep effects on crack growth rate, should improve the prediction of crack growth regime in single crystal superalloys that are used to design critical components such as turbine blades.

► Development of a phenomenological model to predict the crack growth in single crystal superalloy at high temperature. ► Model formulation for nonisothermal condition to predict complex Thermo-Mechanical Fatigue tests. ► Model captures a large set of experimental results including TMF tests.