In-situ damage sensing of woven composites using carbon nanotube conductive networks

We report an in situ analysis of the microstructure of woven composites using carbon nanotube (CNT)-based conductive networks. Two types of specimens with stacking sequences of (0/90)s (on-axis) and (22/85/−85/−22) (off-axis) were manufactured using ultra-high-molecular-weight polyethylene fibers and a CNT-dispersed epoxy matrix via vacuum-assisted resin transfer molding. The changes in the electrical resistance of the woven composites in response to uniaxial loading corresponded to the changes in the gradient of the stress-strain curves, which is indicative of the initiation and accumulation of microscopic cracking and delamination. The electrical resistance of the woven composites increased due to both elongation and microscopic damage; interestingly, however, it decreased beyond a certain strain level. In situ X-ray computed tomography and biaxial loading tests reveal that this transition is due to yarn compaction and Poisson's contraction, which are manifest in textile composites.