Mechanistic studies of corrosion product flaking on copper and copper-based alloys in marine environments

The mechanism of corrosion product flaking on bare copper sheet and three copper-based alloys in chloride rich environments has been explored through field and laboratory exposures. The tendency for flaking is much more pronounced on Cu and Cu-4 wt%Sn than on Cu-15 wt%Zn and Cu-5 wt%Al-5 wt%Zn. This difference is explained by the initial formation of zinc and zinc-aluminum hydroxycarbonates on Cu15Zn and Cu5Al5Zn, which delays the formation of CuCl, a precursor of Cu2(OH)3Cl. As a result, the observed volume expansion during transformation of CuCl to Cu2(OH)3Cl, and concomitant corrosion product flaking, is less severe on Cu15Zn and Cu5Al5Zn than on Cu and Cu4Sn.